Expert Opinion: The Top Mistakes Young MEP Engineers Make (and How to Avoid Them)

Huzaifa Saifee, a Senior Mechanical Engineer, graduated from Anjuman College of Engineering. Currently working with WSP, he has been involved in projects such as the design of HVAC services for international hotels like Marriott, Hilton, Intellihotels, and Hyatt. You can learn more about his work and connect with him on LinkedIn.

Young MEP engineers often enter the industry armed with strong technical knowledge but face a steep learning curve in translating theory into practice. Real-world challenges, from coordination across disciplines to constructability, compliance, and communication, highlight the gaps between classroom learning and site realities. Early exposure to BIM, hands-on problem-solving, and collaboration with senior engineers helps bridge this gap. Developing a professional portfolio, embracing continuous learning, and shifting from task-focused execution to proactive project leadership represent critical steps. Success in modern MEP careers requires combining technical expertise with practical insight, teamwork, and a forward-looking mindset that adapts effectively to evolving industry demands.

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Relying Too Much on Theory, Not Practical Application

Many fresh graduates enter the industry with solid theoretical knowledge of BIM and MEP design, but often struggle to connect that knowledge to real-world execution. They may know how to model systems perfectly, yet lack understanding of how those systems will actually be installed, accessed, or maintained on-site. For example, a duct that appears ideal in Revit may be impossible to install once structural beams and cable trays are considered.

It’s not just about design; it’s about sequencing, installation, and operational practicality. 

How will a technician reach the valve? How will one piece of equipment impact the performance of another?

Young engineers are encouraged to visit construction sites whenever possible. If that isn’t feasible, observing mechanical and electrical layouts in basement parking areas of malls can provide valuable insight, because that is where real MEP systems are visible at full scale. Understanding how services are supported, how space is shared, and how clashes are solved on site helps bridge the gap between digital modelling and physical execution.

These are among the most common mistakes young MEP engineers make, and recognising them early is the first step to improving and avoiding them.

Balancing Theory with Hands-on Learning 

When fresh MEP graduates join, they often focus solely on their own discipline and overlook the requirements of other trades. For example, a mechanical BIM engineer might place equipment on the roof and coordinate only with visible services like plumbing or electrical. However, it’s equally important to inform the structural engineer about the dead load calculations and potential vibrations, and to provide information to the acoustic engineer to ensure sound levels remain below permissible limits. Coordination isn’t just about avoiding clashes; it is about understanding how their design impacts other disciplines. Graduate engineers should actively collaborate with senior engineers and cross-discipline peers to gain perspective on why certain requirements are critical.

Ignoring the Importance of BIM and Digital Tools

Many countries have now made BIM (Building Information Modelling) a mandatory requirement for design and submission, especially on public sector projects. The UK led this shift in 2016 by enforcing Level 2 BIM for government work and is now progressing toward full Level 3 implementation. Singapore mandates BIM for public buildings over 5,000 sq. m., while the UAE requires it for projects exceeding 40 storeys or 300,000 sq. ft. Early adopters such as Scandinavia began integrating BIM between 2007–2011, and today countries including Canada, France, Germany, and Italy require BIM for most federal or public projects.

From an owner’s perspective, BIM is not just a 3D model, it is a coordinated, data-rich representation of the built asset. It supports design visualisation, scheduling, and progress tracking. Traditional 2D AutoCAD drawings cannot detect inter-disciplinary clashes or predict installation challenges the way BIM can.

Beyond design, BIM enables asset data management, material take-offs, equipment specifications, and maintenance planning. Engineers can simulate construction sequencing (4D), assess cost implications (5D), and evaluate energy performance before construction begins.

For young engineers, adopting BIM is not about learning a tools, it is about remaining employable in a rapidly evolving industry. With the shift toward ISO 19650 standards, Common Data Environments (CDEs), and IFC/COBie-based digital handovers, employers now expect engineers who understand digital workflows, not just those who can draft in 2D.

Simply put, BIM is no longer optional, it is the language of modern construction. Engineers who avoid it are limiting not only their skills but also their future opportunities.

List of BIM Tools

Resistance to Learn BIM Tools

 Resistance to BIM isn’t about the tool; it’s about mindset. Many engineers feel they already “know enough” with AutoCAD or manual drafting. They see BIM as complex, time-consuming, or something “only coordinators” need. Early in their careers, the pressure to meet deadlines often outweighs the curiosity to learn new workflows.

There is also hesitation rooted in fear: fear of making mistakes, fear of slowing down productivity, or fear of being judged for not understanding the tools. However, BIM is more than software, it represents a shift from working in isolated drawings to collaborating through integrated, data-driven models. Engineers who adopt BIM early gain faster clarity on coordination, constructability, and real-world system behaviour.

Although resisting BIM may feel comfortable at first, it restricts long-term growth, adaptability, and competitiveness. Engineers who embrace BIM early position themselves for leadership roles, stronger technical capability, and broader opportunities in a rapidly advancing digital landscape.

Mastering BIM to Change Career Trajectory

Mastering BIM early can significantly transform an engineer’s career growth. It shifts an engineer from functioning as a drafter who simply produces drawings to a designer who understands how systems fit together, clash, and perform in real project environments. Once engineers can navigate models, coordinate with multiple disciplines, and extract meaningful data, they become central contributors to project delivery.

BIM-skilled engineers are often the ones leading coordination meetings, advising architects on spatial requirements, and supporting contractors with installation sequencing. They build a holistic understanding of design, construction, and operations, not just their own discipline.

Career-wise, BIM mastery opens doors beyond design, including digital coordination, sustainability modelling, 4D/5D planning, or even digital twin management. Engineers became globally employable, since most international projects now require BIM proficiency. In short, BIM isn’t just a tool; it’s a multiplier for both technical credibility and career mobility.

Weak Collaboration and Communication Skills

Many young engineers enter the industry believing that technical mastery alone will drive their success. While they focus on calculations, sizing, and software proficiency, which are undeniably important, they often overlook how projects are truly delivered: through collaboration.

In practice, there are many situations where technically strong engineers struggle because they work in isolation, without aligning with architects, structural teams, or site engineers. In BIM environments, technical accuracy alone is not enough. An engineer may model a perfect duct route, but if it obstructs access to a fire damper or clashes with ceiling lighting, it still represents a coordination failure.

The best practices for engineers extend beyond modelling and design outputs. They include strong communication, active listening, and adaptability. Engineers grow most when they understand how their decisions affect other systems and stakeholders. Technical skill earns respect, but collaboration builds trust, and trust is what leads to long-term credibility, leadership opportunity, and sustainable career progression in the MEP industry.

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Why Interdisciplinary Collaboration is Critical in MEP Projects

In real projects, no discipline works in isolation. The duct an engineer routes affects the beam layout, the lighting circuit depends on ceiling coordination, and the chilled water pipe may dictate floor slab openings. That’s why interdisciplinary collaboration isn’t optional, it is essential.

There have been many projects where poor coordination triggered hundreds of reworks, ducts clashing with sprinkler mains, conduits blocking access panels, and structural beams intersecting risers, each mistake costing time, money, and reputation. BIM makes this collaboration visible; when mechanical, electrical, and plumbing models are federated, teams can see how decisions ripple across trades. Engineers who communicate early, share design intent, and respect discipline constraints prevent conflicts long before they reach the site. True MEP success is not just getting one system right; it is enabling the entire project to work seamlessly together. These are some common MEP coordination errors and prevention strategies.

How Poor Communication Skills Affect Project Delivery

While technical proficiency is essential, effective communication is ultimately what enables successful project delivery. Technically capable engineers may still encounter challenges if they are unable to clearly express design intent or respond to coordination queries promptly. In MEP projects, unclear or delayed communication does not simply slow progress, it can postpone key decisions, mislead contractors, and result in costly on-site rework.

For example, a design change such as adjusting duct size or shifting an AHU can affect multiple disciplines. Structural openings may be sized incorrectly, cable tray routing may require adjustment, or ceiling layouts may need redesign. These issues extend beyond technical correction, they impact timelines, budgets, and stakeholder confidence.

BIM thrives on collaboration, but it only works when teams actively communicate. Engineers who document decisions, flag clashes early, and engage respectfully with other disciplines ensure smoother delivery. Strong communication doesn’t replace technical ability; it multiplies it, turning potential BIM coordination chaos into controlled, efficient progress.

Habits to Improve Collaboration for Young Engineers 

  • Proactive Communication: Updates should be shared early, and uncertainties clarified without delay. Even small adjustments, such as changes in duct routing or pipe sizing, should be communicated to relevant stakeholders.

  • Document Decisions: Key decisions, design changes, and reasoning should be recorded. Notes, mark-ups, and comments within BIM platforms help prevent misinterpretation and ensure alignment across disciplines.

  • Regular Coordination Check-ins: Consistent participation in coordination meetings provides context and helps avoid unnecessary clashes.

  • Ask Questions Respectfully: Seeking input from senior engineers, architects, and contractors encourages learning and leads to better design outcomes, particularly when understanding why specific requirements exist.

  • Visualise Designs in 3D: Reviewing the model in three dimensions helps identify potential clashes, access limitations, or installation challenges and supports clearer BIM coordination discussions.

  • Be Open to Feedback: Feedback should be viewed as an opportunity for learning rather than criticism. Iteration based on shared input improves design quality and professional relationships.

  • Understand Other Disciplines’ Priorities: Awareness of the constraints faced by structural, electrical, and acoustic teams enables smarter and more coordinated design decisions.

  • Use Collaboration Tools Effectively: Proficiency in BIM collaboration features, worksets, clash notifications, and communication within a CDE improves efficiency and supports coordinated delivery.

  • Follow Up on Decisions: Once changes are agreed, confirming implementation across all teams prevents miscommunication and reinforces accountability. Assumptions often lead to errors and breakdowns in trust.

  • Cultivate a Team-First Mindset: Rather than focusing only on perfecting discipline-specific outputs, young engineers benefit from prioritising the success of the entire project. A broader perspective naturally improves collaboration and overall project outcomes.

Also Read: Top BIM Courses With Placements

Overlooking Codes, Standards, and Compliance

Young engineers tend to focus heavily on “getting the design done” or making systems look neat in the model, often treating code as an afterthought. In MEP projects, this is dangerous. Whether it involves duct velocity limits (8–12 m/s in HVAC), pipe pressure drops, electrical load calculations, or clearances for fire safety, ignoring standards can lead to systems that are unbuildable, unsafe, or non-compliant with local regulations. This is mainly how to avoid HVAC sizing and duct routing mistakes. 

For example, on one commercial tower, a junior engineer routed ducting without checking the acoustic and vibration limits defined in the standards. The result: noise complaints and repeated rework. Codes exist not to constrain creativity, but to ensure safety, functionality, and compliance. Skilled engineers integrate standards from the beginning and use them as a framework for smart decisions rather than a checklist at the end. Treat standards as a guiding tool; the designs, BIM models, and project delivery will be stronger, safer, and respected.

How Compliance Ensures Quality, Safety, and Credibility

Compliance is more than simply following rules, it ensures that a design performs safely and effectively in real-world conditions. For example, during a mid-rise office building project, the engineering team was required to follow chilled water pipe spacing and support standards precisely. A junior engineer initially assumed these requirements were flexible and attempted to reduce spacing to save space. However, once installation began, it became clear that insufficient separation could have allowed vibration and thermal expansion to compromise the system, potentially resulting in leaks within months.

By adhering to the standards, the team avoided costly rework and ensured long-term system performance. This experience reinforced that compliance is not administrative bureaucracy, it protects the project, the client, and professional credibility. Addressing compliance early prevents significant challenges later.

Many young engineers prioritise calculations, modelling, and drafting, and treat codes and standards as secondary checks performed at the end. In reality, codes are essential: they define safety, performance, and legal compliance. Issues such as incorrect pump sizing, inadequate clearances, or unverified pressure ratings frequently arise when codes are not embedded from the outset.

One challenge is that standards are often lengthy, dense, and theoretical, leading to difficulty in connecting them with applied design decisions. For this reason, it is valuable for young engineers to apply standards while modelling, verify them on-site when possible, and seek clarification from senior engineers on the reasoning behind each requirement. Understanding the purpose behind compliance makes standards practical, intuitive, and far easier to apply.

Developing a Strong Foundation in Compliance Early On

  1. Study Standards in Context: Instead of memorising tables or formulas, engineers should review how standards apply in real projects. For example, when learning duct or pipe sizing requirements, comparing code specifications with actual site models or installed systems helps relate design theory to practical outcomes.

  2. Ask “Why” Frequently: Standards become far easier to apply when the underlying purpose is understood. Asking senior engineers why specific clearances, velocities, or performance limits exist builds intuition and clarity.

  3. Apply Codes Immediately: Compliance should be integrated directly into modelling and design workflows. Embedding minimum spacing, access requirements, or safety parameters in BIM tools reduces the risk of non-compliant design decisions.

  4. Review Past Projects: Reviewing previous projects to understand where code violations occurred and how they were resolved. Learning from real MEP engineering mistakes is invaluable.

  5. Mentorship and Cross-Discipline Learning: Collaborate with senior engineers, contractors, and other disciplines to see how compliance affects not just design but installation, operation, and maintenance.

  6. Regular Reference Code Updates: Codes change over time. Make a habit of checking for updates and integrating them into your workflow.

  7. Simulate Real Consequences: If possible, use BIM clash detection, 4D sequencing, or mock-ups to see what happens when standards aren’t followed. Experiencing potential failures early reinforces compliance.

Not Building a Strong Professional Portfolio

Many young engineers focus solely on execution during project work and often fail to document their contributions — whether drawings, BIM models, coordination efforts, or personal technical achievements. This omission can limit professional visibility. A portfolio is not simply a collection of visuals; it serves as evidence of technical competence, engineering judgement, and contribution to project outcomes. It becomes especially important when seeking new roles, advancement, or professional certification.

For example, during a review for a coordination lead role, a promising junior engineer demonstrated strong capability, but had no organised record of BIM models, clash resolutions, or coordination decisions. As a result, it was difficult to assess or present the value of their contribution. Documenting work demonstrates credibility, accountability, and growth. It also supports reflection, improvement, and the ability to communicate experience effectively to managers, clients, or accrediting bodies. A well-maintained portfolio acts as a career accelerator, transforming unseen effort into visible achievement.

How Important is a Portfolio in Today’s MEP Job Market

In today’s competitive MEP sector, a portfolio is no longer optional, it is an essential professional asset. Employers and clients increasingly look beyond academic qualifications and software proficiency, seeking evidence of practical capability, engineering judgement, and collaborative delivery. A well-developed portfolio demonstrates not only technical ability in modelling or drafting, but also competence in resolving clashes, working across disciplines, and contributing to buildable and compliant project outcomes.

Many technically capable engineers struggle to advance because their contributions cannot be clearly demonstrated. In contrast, engineers who maintain an organised and comprehensive portfolio are more likely to be recognised for career progression, international projects, and leadership roles. In this way, a portfolio serves as a concise and tangible representation of professional reputation.

A strong MEP engineering portfolio typically includes:

  • Project BIM Models and Drawings: Evidence of modelling responsibility, coordination tasks, design decisions, clash detection involvement, LOD milestones, and final deliverables.

  • Problem-Solving Examples: Real scenarios demonstrating engineering reasoning and resolution strategies for challenges such as limited ceiling space, access constraints, or system performance issues.

  • Cross-Discipline Coordination: Documentation showing collaboration with architectural, structural, or electrical teams to illustrate interdisciplinary awareness.

  • Value Engineering and Optimisation: Examples where cost, spatial efficiency, programme time, or sustainability outcomes were improved without compromising compliance or safety.

  • Professional Certifications and Development: Credentials such as LEED, BREEAM, CEng/IEng pathway documentation, or BIM-focused qualifications that reinforce continuous professional growth.

  • Site Verification or Implementation Evidence: Where permitted, photographs or documentation demonstrating alignment between design intent and actual installation.

  • Reflections and Lessons Learned: Short narrative summaries demonstrating critical thinking, design maturity, and an ability to evolve based on real project experience.

A portfolio that integrates technical depth, practical relevance, and reflective insight provides a meaningful competitive advantage and helps distinguish emerging engineers early in their careers.

Also Read: How BIM for Architecture Design is reshaping Architecture? Learn more.

Future Outlook: How Young Engineers Can Stay Ahead

The MEP industry is advancing quickly, with BIM, sustainability frameworks, digital twins, energy modelling, and intelligent building systems now becoming standard expectations rather than optional competencies. For emerging engineers, staying relevant requires ongoing development rather than reliance on academic knowledge alone.

Upskilling extends beyond software proficiency. It includes understanding codes and standards, energy efficiency principles, operations and maintenance considerations, multidisciplinary coordination, and core project management skills. For example, developing expertise in 4D/5D BIM sequencing enables engineers to plan, communicate, and optimise project delivery, offering significantly more value than simply producing models. Engineers who prioritise ongoing development tend to gain confidence, adaptability, and career mobility, and are more likely to be considered for leadership opportunities, innovation-focused roles, or international assignments. Ultimately, an engineer’s long-term career trajectory is closely tied to continued learning and practical application of new skills.

Many early-career engineers begin by concentrating solely on assigned tasks such as modelling, sizing equipment, or creating drawings. Although these skills form an essential foundation, meaningful growth occurs when engineers begin approaching work with a leadership mindset.

In this context, leadership is not defined by authority but by ownership, foresight, and collaboration. It involves understanding how design decisions influence other disciplines, anticipating risks, and proposing solutions proactively. For instance, rather than routing ducts in isolation, a leadership-oriented engineer also considers installation feasibility, energy implications, spatial impacts, and long-term operability, including space planning and maintenance access for MEP systems. Engineers who think this way often mentor others, document lessons learned, and contribute to process improvement. These behaviours distinguish task-oriented individuals from those trusted with complex responsibilities and client-facing coordination.

Future Skills for MEP Engineers to Achieve Success

The MEP industry is evolving rapidly, and engineers who rely solely on traditional skills risk falling behind. The future of the profession will demand a blend of digital capability, multidisciplinary awareness, practical problem-solving, and leadership-oriented thinking. The following skills are expected to play an increasingly significant role in shaping successful careers:

  • BIM Mastery Beyond Modelling: Knowledge of 3D, 4D, 5D, and emerging 6D BIM processes will become essential. Engineers who understand how to use BIM not only for modelling but also for coordination, simulation, and asset management will be well-positioned for advanced roles.

  • Interdisciplinary Collaboration: The ability to work seamlessly with architectural, structural, electrical, and contractor teams will continue to grow in importance. Understanding how decisions affect other disciplines supports efficient coordination and improved project delivery.

  • Data-Driven Decision Making: With the increasing availability of digital project information, engineers who can interpret and apply data to enhance system performance, efficiency, sustainability, and cost-effectiveness will stand out.

  • Sustainability and Green Building Knowledge: As regulations and client expectations evolve, skills related to energy-efficient systems, building performance analysis, decarbonisation, and certifications such as LEED or BREEAM will become increasingly relevant.

  • Problem-Solving and Critical Thinking: The ability to proactively identify clashes, constructability issues, and operational challenges before they reach the construction stage remains essential. Engineers who can diagnose and resolve issues early help avoid delays and costly redesigns.

  • Communication and Leadership: The capacity to convey complex technical ideas clearly, coordinate with stakeholders, and guide decision-making will differentiate engineers capable of leading teams and managing client expectations.

  • Adaptability and Continuous Learning: With technology, standards, and digital delivery practices evolving quickly, engineers who prioritise ongoing learning will maintain career resilience and remain competitive across regions and project types.

In summary, technical expertise alone will not guarantee long-term success. Engineers who adopt an adaptable mindset and combine BIM fluency, sustainability awareness, coordination capability, and leadership skills will be well-positioned to contribute meaningfully to future MEP projects and accelerate their professional growth.

Advice for Beginners in MEP

For those beginning their MEP careers, establishing a strong technical foundation while remaining curious and proactive is essential. Beyond learning how to model or calculate system requirements, early-career engineers benefit from understanding how systems perform and interact in real-world environments. Whenever possible, observing installations and coordination on active construction sites can provide valuable context.

Collaboration also plays a critical role in professional development. While technical skills are important, the ability to communicate effectively, coordinate across disciplines, and contribute to resolving project issues is central to successful delivery. Active involvement in BIM coordination processes and learning from experienced colleagues accelerates growth.

It is also beneficial to document work systematically. Maintaining a professional portfolio that includes drawings, models, clash resolutions, and reflections provides visible evidence of progress and capability.

Finally, continuous learning is vital. Developing skills in BIM, sustainability practices, regulatory standards, and emerging technologies supports long-term relevance in an evolving industry. Engineers who combine technical proficiency, practical insight, and strong collaborative abilities are well-positioned to thrive in the modern MEP landscape.

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Conclusion

Building a thriving MEP career isn’t just about mastering calculations or software; it’s about understanding how systems function in the real world, communicating effectively, and collaborating across disciplines. Young engineers who invest in BIM proficiency, compliance knowledge, hands-on experience, and reflective documentation position themselves for growth, leadership, and global opportunities. By thinking beyond tasks, embracing continuous learning, and cultivating a project-focused mindset, engineers can transform challenges into opportunities, ensuring their contributions are valued, their careers remain dynamic, and they shape the future of MEP engineering.

For those considering the upskilling route, Novatr’s BIM Course for MEP Engineers offers a solid starting point, providing in-depth exposure to BIM workflows, tools, and computational design processes aligned with industry expectations.

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